Solutions | Product Categories
M&Fâs strength is to integrate all our different key capabilities into successful product builds. This section covers some of the typical product solutions we can help you with.
GSE | Ground Support Equipment
M&F has extensive experience building ground support equipment. From (aircraft/spacecraft) engine stands, manipulators and spatial positioners to entire shipping systems, our team has deep understanding of demanding GSE requirements and the ability to manufacture them from A to Z.
We also offer design engineering services for this product category.
Static & Fatigue Test Rigs, Test Stands & Load Heads
M&F designs and manufactures static and fatigue test rigs for structural qualification and validation programs. Our experience includes high-load test stands, multi-axis load introduction systems, and custom load heads engineered for heavy duty load transfer, stiffness and durability. These systems are built to integrate smoothly with instrumentation, hydraulics, and control architectures.
Dummy Assemblies for Structural Testing
We manufacture high-fidelity dummy and mass-simulator assemblies used in structural, dynamic, and qualification testing. Examples include engine mass models, wing structures and landing gear simulators designed to replicate stiffness, mass distribution, and interface geometry. These assemblies enable realistic load paths without risking flight hardware.
Impact, Damage & Crash Test Equipment
M&F builds robust equipment for impact, damage tolerance, and crash test applications. Our structures are engineered to manage extreme transient loads while maintaining repeatability, alignment, and operator safety. Typical systems include drop towers, sled interfaces, containment structures, and sacrificial tooling.
Platforms, Stands, Pedestals & Robot Support Structures
We design and fabricate heavy-duty platforms, pedestals, and structural supports for manufacturing, automation, and test environments. These structures prioritize stiffness, and stability, often serving as precision bases for robots, machines, or test articles.
Workholding & Machining Fixtures
M&F produces precision workholding solutions ranging from rigid mechanical fixtures to vacuum-based systems. Our fixtures are designed to control distortion, maintain repeatability, and support tight GD&T requirements across large or thin-walled components. All fixtures are manufactured in-house to ensure fit and accuracy.
Static & Dynamic Loading and Pressure Test Tooling
We manufacture tooling for static, cyclic, and pressure-based testing of aerospace structures and systems. Designs routinely incorporate hydraulic, electrical and mechanical actuation, as well as sensors and measurement systems.
Custom Hydraulic Presses & Hydroform Tooling
M&F regularly builds custom hydraulic presses and hydroforming tools for forming, straightening, and structural shaping applications.
Certification & Flight Test Tooling
We manufacture tooling used during certification and flight test campaigns, where reliability and dimensional accuracy are critical. This includes installation tooling, alignment fixtures and load application hardware.
Heavy-Duty Hydraulic Machinery
M&F builds custom hydraulic machinery for heavy duty industrial applications.
Large Gearboxes
We manufacture large-scale gearboxes and mechanical power-transmission from scratch. Our capabilities include thick plate welding and fabrication, precision machining of housings, shafts, and interfaces, as well as assembly and structural integration.
Automation Machinery, Robot Stands, Sled Systems & Beds
M&F supports automation programs with custom machinery, robot bases, linear sled systems, structural space frames and precision machine beds.
Complete Machinery with Integrated Controls & Actuation
We deliver fully integrated machines combining structures, actuation, hydraulics, and controls. Acting as a turnkey partner, M&F manages mechanical integration, system interfaces, and factory acceptance.
Hard Metals & Superalloys
M&F machines hard metals and high-temperature alloys commonly used in aerospace and spaceflight applications. Common applications include 4140/4340, 15-5/17-4 and Inco718/A286.
Refurbishment of Large Mechanical Structures & Tooling
We provide refurbishment and repair services for large mechanical structures and tooling. This includes structural repairs, machining rework, upgrades, proof testing, and re-qualification to restore performance and extend service life.
Wind Tunnel Tooling
M&F has produced precision tooling for wind tunnel testing, including mounting structures and aerodynamic stators.
Breakover Tools, Lift Tools & Under-the-Hook Devices
We design, fabricate and test certified lifting and handling equipment for heavy, high-value aerospace hardware.
This includes breakover tools, spreader bars, and under-the-hook devices engineered for load control and safety, compliant with applicable standards.
Large Welding Tooling, Including Friction Stir Equipment
M&F has experience building welding fixtures and tooling for large structural assemblies, including friction stir welding (FSW) applications.
Aerospace Flight Structures
M&F delivers turnkey primary and secondary aerospace flight structures and fully integrated assemblies.
High-Precision Machined Components LARGE
We CNC machine high-precision components requiring tight tolerances, complex geometry, and excellent surface finishes. We specialize in turning and milling of medium-to-large structures ranging in length typically from ~1ft-20ft.
Spacecraft Launch Structures & Systems
M&F takes great pride building structural systems used in spacecraft launch operations, including launch platforms, support frames, transport structures, HD and QD systems. These assemblies are engineered for extreme loads, tight tolerance interfaces, and harsh operating environments.
Large Aerospace Vehicle Assembly Tooling
We manufacture large-scale assembly tooling for aerospace vehicles, including alignment frames, jigs, fastening and positioning systems.